Automated door solutions for mining

Access & Identity Management Handbook 2018 Access Control & Identity Management

The local mining industry is facing significant challenges which are putting this sector under severe pressure to find ways to reduce operational costs and improve productivity in order to ensure a sustainable future. Consequently plants, systems, processes and equipment are scrutinised to identify all possible areas where efficiencies can be increased and unnecessary costs eliminated.

“So when it comes to door systems for the mining industry, there can simply be no compromise on safety, efficiency and ruggedness,” says Bram Janssen, MD of Maxiflex. “The doors must be energy efficient and tough enough to withstand dirty corrosive environments, high wind conditions and extreme temperatures. Most importantly, they have to pass the mines’ strict safety standards.”

The ASSA ABLOY range of vertical lifting fabric doors (better known as Megadoors) and the high-performance Albany RR1000 rubber doors are ideal for a wide range of facilities such as wash bays, truck shops, loading docks, maintenance facilities, parking garages, transportation centres, distribution facilities, wastewater management and utilities typically found on mines.

Both brands combine numerous advantages to ensure lowest possible total cost of ownership for the end-user. Designed to deliver strong, reliable efficient operation over their life span, these doors meet the extreme conditions typically found within the mining environment. In addition, the user-friendly doors are easy to maintain and contribute to a more comfortable working environment.

When it comes to efficiency, these door ranges have it covered. The Megadoor is considered to be one of the most energy efficient doors currently available on the market. The choice of a translucent fabric on the Megadoor helps minimise the carbon footprint and saves energy by providing natural ambient light in the interior which also enhances the working environment. The operating speed of the Albany RR1000 offers energy savings through efficient interior climate control.

Continues Janssen, “The Megadoors are designed with patented safety arrestors that prevent a ‘free-fall’ condition in the unlikely event of failed lifting mechanisms.”

Big trucks need big doors. Able to accommodate massive mining vehicles, the Megadoor vertical lifting fabric doors are designed to operate in the toughest environments, opening and closing quickly, reliably and smoothly many times a day under virtually any conditions. Safe and cost-effective to operate, the doors require little to no maintenance.

Suited to both new construction as well as retrofits, the Megadoor can be customised to answer a wide variety of access needs and can for example be designed around an existing crane and crane rails. There are also multiple control alternatives, including PLC and self-diagnostic panels, as well as control panel enclosures designed for severe environments like wash bays.

The robust Megadoor vertical lifting fabric doors are manufactured from highly durable materials that easily cope with temperatures ranging from -35°C to +70°C. They are thus ideal entrance/exit solutions for extreme mining environments where doors are exposed to moisture, dust and very high or low temperatures, or where the door opening is large. A bespoke feature of these doors is their extreme design flexibility. Every door is individually designed to meet specific application requirements such as high wind load for example. Their unique design and structure offers durability, tightness, energy efficiency, operational reliability and minimum maintenance. With no hinges, springs, cables or couplings that can be damaged, these doors are damage resistant.

The efficient high-performance Albany RR1000 rubber doors deliver high speeds and reliability in the most severe environments. With opening speeds of up to 1.5 m per second, the doors contribute to increased productivity and decreased energy costs without compromising safety or operational efficiency. Engineered to cycle hundreds of thousands of times, the doors are built to withstand accidental impact and remain operational, reducing downtime; after a hit, the break-away bottom beam can be reset easily and quickly.

The Albany RR1000’s chemical- and corrosion-resistant panels and frames ensure superb durability and performance. The thick, two-layer SBR rubber panel (lifetime warranty on the rubber curtain) protects against temperature extremes from -40°C to over 82°C. This strong panel, combined with heavy duty side frames and a patented Windlock guide system, provides resiliency against damage, harsh conditions and high wind loads of up to 200 km per hour. Boasting the fewest moving parts for a door of its size, the door can literally be repaired within minutes without the special tools.

Sophisticated controls and sensors protect the Megadoor and continuously monitor the opening. Through-beam photo eyes in the high-performance Albany RR1000 doors detect objects in the doorway and safely open the door before contact.

For more information contact Maxiflex Door Systems SA, +27 (0)11 392 1709, [email protected], www.maxiflex.co.za





Share this article:
Share via emailShare via LinkedInPrint this page



Further reading:

The power of PKI and private sector innovation
Access Control & Identity Management News & Events Government and Parastatal (Industry)
At the recent ID4Africa 2025 Summit in Addis Ababa, the spotlight was firmly on building secure, inclusive, and scalable digital identity ecosystems for the African continent.

Read more...
Biometric security key for phishing-resistant MFA
Products & Solutions Access Control & Identity Management
New FIDO-compliant USB, Bluetooth, and NFC BioKeys with biometric login and centralised management for phishing-resistant, passwordless multifactor authentication (MFA) for enterprise users.

Read more...
Gallagher Security releases OneLink
Gallagher Animal Management Products & Solutions Access Control & Identity Management
Gallagher Security has announced OneLink, a cloud-based solution that makes it faster, easier and more cost-effective to deploy security anywhere in the world, transforming how security can be delivered to remote sites and distributed infrastructure.

Read more...
Suprema unveils BioStar Air
Suprema neaMetrics News & Events Access Control & Identity Management Infrastructure
Suprema launches BioStar Air, the first cloud-based access control platform designed to natively support biometric authentication and feature true zero-on-premise architecture. BioStar Air simplifies deployment and scales effortlessly to secure SMBs, multi-branch companies, and mixed-use buildings.

Read more...
Continuous AML risk monitoring
Access Control & Identity Management Security Services & Risk Management Financial (Industry)
AU10TIX, launched continuous risk monitoring as part of its advanced anti-money laundering (AML) solution, empowering businesses to detect behavioural anomalies and emerging threats as they arise.

Read more...
The future of security: intelligent automation
Access Control & Identity Management AI & Data Analytics IoT & Automation
As the security landscape evolves, businesses are no longer looking for stand-alone solutions, they want connected, intelligent systems that automate, streamline, and protect.

Read more...
Smart automation is changing security
SA Technologies IntelliGuard Access Control & Identity Management
Security has come a long way from manual check-ins, logbooks, and standalone surveillance cameras. With the rise of intelligent automation, security is now faster, smarter, and more connected than ever.

Read more...
The future of security in South Africa
ATG Digital Access Control & Identity Management
Security technology is evolving rapidly, but is local innovation keeping pace? Some global players recognise the potential of South African products for international markets, but can our manufacturers and service providers thrive without external support?

Read more...
Integration enhances estate access control
Access Control & Identity Management
With one-third of residential burglaries starting at the front door, the continued seamless integration of Glovent’s estate management platform with Impro access control software is welcome news for estates.

Read more...
T&A in South Africa’s retail sector
ERS Biometrics Access Control & Identity Management
Using existing systems, ERSBio provides a practical and more cost-effective way for businesses to manage operations, reduce payroll mistakes, and enhance overall efficiency through innovative T&A processes.

Read more...










While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd. | All Rights Reserved.