Risk-IO manages mining security risks

December 2024 Security Services & Risk Management, Mining (Industry)


[Sponsored] A local mining company with three large operations experienced increased security costs. The liability included no standardised risk assessment, poor management of the efforts to mitigate hazards, and unauthorised access with subsequent theft. The reactive approach to security was not only expensive but also wasteful in the sense that the costs were poorly managed, and there were no metrics to show improvement or trends in incidents.

In early 2023, the company adopted Risk-IO, a comprehensive security risk management app, to solve these issues.

Challenges before Risk-IO

Ad-hoc/reactive approach to risk assessment: There were a number of mining fields, but each group employed different modes of identifying risks, which resulted in non-harmonisation and gaps in the processes of physical security, as well as additional budget wastage because each mining field was trying to justify their variant of mitigation. Without a standard approach to assessment, it was difficult to understand the severity of risks that they wanted to mitigate.

No mechanism for tracking mitigation measures: Security teams could not identify which mitigations should be implemented as a priority, resulting in unnecessary costs and delays.

Escalated security expenses: Most security controls were put in place after a threat had been recognised and exceeded the costs expected due to the urgency of the mitigation and lack of control over the budget spent.

Lack of synergy in managing incidents: There was no single tracking source where all security challenges were reported, studied, and addressed; this kept the vulnerabilities untreated.

How Risk-IO helped

Questionnaire-based risk assessment for productivity

Risk-IO provided an assessment framework that could be tailored based on a questionnaire and supported with pictures from the ground. The company simultaneously introduced the questionnaire to all the mining fields.

This enabled a standardised assessment of physical security and several weaknesses were identified, such as the lack of perimeter surveillance, reliance on out-of-date systems for access control and inadequate training for security personnel.

The internal communications module for increased organisation and time-saving

Consolidating multiple channels into one interface suited for instant messaging and updates reduced response times by 40%. This enabled the efficient reporting and resolution of critical issues for incident response and control of the implementation of mitigations (including the process of approvals), increasing team efficiency.

Centralised mitigation planning with a GANNT scheme

The security managers using the RISK-IO app could prioritise the risks, easily identify the mitigation measures and monitor their implementation using a GANNT scheme.

Measures, including upgrading the perimeter cameras and installing additional top reinforcement on the fence, were done in a timely and organised way while being constantly monitored.

Tasks were completed in 50 - 70% less time than when no risk management app was used.

Budget tracking and cost optimisation

The budget control part, provided by one of the modules of Risk-IO, monitors and tracks the movement of budget allocation onto security expenses. Budgets were monitored to avoid unnecessary costs, comparing the proposals from different providers and recommending the most business-friendly variant, diverting the funds to more productive proposals and eliminating human factor impact.

Within a year, the company could cut down 20% of its expenses on security costs, such as consultancy fees, and the management system became more efficient.

Incident management and analysis

The incident module of Risk-IO enables unified reporting of incidents across various fields. This application maintains comprehensive records of incidents, offering detailed information on theft history. Through this data, it is possible to identify vulnerable areas, common times of day when perpetrators attempt to enter, and patterns of criminal behaviour.

Results

Some of the benefits the mining company experienced include:

• Time and cost savings.

• Enhanced security.

• Reduced incidents.

• Improved compliance.

• Process transparency.

• Human factor mistakes elimination.

Risk-IO’s reporting dashboards made it easier for senior management to make decisions by ensuring real-time monitoring of progress with respect to time and budgets, as well as forward and backwards trends on incidents.

For more information, contact Roberto Vitale at rvitale@zuluconsultingroup.com




Share this article:
Share via emailShare via LinkedInPrint this page



Further reading:

Global security in 2026
Editor's Choice News & Events Security Services & Risk Management Industrial (Industry) Mining (Industry)
The World Security Report 2026 states: “In a world of increasing volatility, physical security has evolved. It is no longer just a defensive measure; it is a critical driver of corporate value.”

Read more...
Who is to blame for autonomous mistakes?
Editor's Choice Security Services & Risk Management Industrial (Industry) Mining (Industry)
Most supply agreements for AI-integrated equipment still closely resemble plant hire contracts from ten years ago: bilateral, human-focused, and silent on who bears the risk when a machine makes a decision on its own.

Read more...
Enhancing mine fleet safety
Asset Management Mining (Industry)
Probe IMT has partnered with Optix to bring safety technologies to mining operations across southern Africa, addressing critical challenges in fleet safety and operations through monitoring, coaching and behaviour management.

Read more...
Controlling access for people and vehicles
IDEMIA STid Security Technews Publishing Editor's Choice Access Control & Identity Management Asset Management Industrial (Industry) Mining (Industry)
When it comes to access control, the security requirements of mines and the industrial sector are similar, requiring a layered approach that combines physical barriers, digital authentication, and continuous monitoring to protect personnel, assets, and operational continuity.

Read more...
957 women killed in three months
News & Events Security Services & Risk Management
Despite years of summits, task teams and public commitments, South Africa’s femicide rate remains around five times higher than the global average, and too few are using the legal lifelines available.

Read more...
The security debt hidden in residential estates
Security Services & Risk Management Integrated Solutions Residential Estate (Industry)
Many residential estates undermine their own security not through a lack of technology, but through hidden weaknesses in gate design, fragmented systems, recurring software dependence, weak operational ownership, and insufficient estate management input.

Read more...
Verification is reshaping South Africa’s labour market
Security Services & Risk Management Asset Management Commercial (Industry)
Hiring faster, trusting less: in a labour market defined by both constraint and potential, the ability to hire with confidence may well become one of the most important competitive advantages.

Read more...
Africa’s opportunity to shape the future of human-centred AI
AI & Data Analytics Security Services & Risk Management
Across the Global South, countries are not yet locked into decades of legacy AI systems, energy-intensive infrastructure, or governance frameworks designed for a different technological era. That creates something rare in technology development: a cleaner slate.

Read more...
AURA appoints Taryn Winer as global head of people
News & Events Security Services & Risk Management
Following its €13,5 million Series B funding round last year and accelerating international expansion, particularly across the United States, AURA has appointed Taryn Winer as global head of people.

Read more...
95% do not have full trust in cybersecurity vendors
Information Security Security Services & Risk Management
Trust in cybersecurity vendors is fragile, difficult to measure, and increasingly shaping risk posture at both operational and board levels. Lack of verifiable transparency undermines cybersecurity decision-making, according to Sophos-backed research.

Read more...










While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd. | All Rights Reserved.